Factory-Grade PCB Laser Cutting Machine: High Efficiency
Product Main Parameters
| Parameter | Specification |
|---|---|
| Laser Power | 100W-150W |
| Cutting Thickness | 1-15mm |
| Engraving Speed | 0-500 mm/min |
| Cutting Speed | 0-100 mm/min |
| Positioning Accuracy | <0.05mm |
| Power Supply | AC220 ±10% 50Hz |
| Machine Power | <2250W |
| Operating Temperature | 0º- 45º |
| Cooling Mode | Water-cooling |
Common Product Specifications
| Attribute | Value |
|---|---|
| Platform Size | 1800mm*1200mm |
| Number of Laser Heads | 4 |
| Suitable Materials | Fabric, Leather, Cardboard, Acrylic, Wood, PVC, Resin Board |
Product Manufacturing Process
The manufacturing process of a PCB laser cutting machine involves several steps, each crucial to ensuring the precision and efficiency of the final product. This includes the integration of high-quality laser sources such as CO2, UV, or fiber lasers, which are selected based on their suitability for various cutting tasks in electronics manufacturing. The process also involves the assembly of an advanced optical system that directs the laser beam accurately to desired locations on the PCBs. An essential step is the calibration and testing of the mechanical stage, which maneuvers the PCB with precision using high-speed XY tables or galvo scanners. Control software development is another critical aspect, allowing smooth integration with CAD/CAM systems for streamlined workflows between design and production. Throughout manufacturing, stringent quality control measures are implemented, from material selection to final assembly, ensuring each machine meets industry standards for accuracy and reliability.
Product Application Scenarios
The factory-grade PCB laser cutting machine is primarily used in the electronics manufacturing industry for applications such as depaneling, micro-machining, and creating prototypes or small production runs. Its ability to deliver high precision is vital for depaneling, where individual circuits are separated from multi-circuit boards without causing damage to delicate components. In micro-machining, the machine can produce intricate cuts and complex geometries that are impossible with traditional methods. Prototyping is made cost-effective as the laser cutting process avoids the need for expensive tooling setups, allowing rapid iteration and reduced lead times. Given these capabilities, the machine is indispensable for manufacturers aiming to meet the increasing demands for precision and flexibility in electronic product design and production.
Product After-Sales Service
Langsheng Laser provides comprehensive after-sales service for our PCB laser cutting machines. This includes technical support, maintenance services, and spare parts supply to ensure operational efficiency and longevity. Our dedicated support team is available for troubleshooting and assistance, helping to minimize downtime and maximize productivity. We offer regular service agreements that include scheduled maintenance visits, updates to control software, and operator training to keep your machine performing at its best.
Product Transportation
Our PCB laser cutting machines are carefully packaged in wooden crates to ensure safe transportation. We collaborate with reliable international logistics partners to facilitate smooth delivery to your factory location. Each package is labeled with handling instructions, and we provide tracking information for your convenience.
Product Advantages
- High Precision: Essential for modern PCBs with fine line widths.
- Minimal Thermal Impact: Especially with UV lasers, protecting sensitive components.
- Flexibility: Capable of handling various materials and design changes.
- Non-Contact Process: Reduces risk of mechanical stress and defects.
- Clean Process: Generates minimal debris, reducing contamination risks.
Product FAQ
- Q1: What is the typical lead time for a PCB laser cutting machine?
A1: The lead time varies depending on the specifications and production schedule, but generally it ranges from 4 to 8 weeks. Our factory ensures timely production and shipping to meet customer demands efficiently.
- Q2: How do I maintain the laser cutting machine?
A2: Regular maintenance involves cleaning the optics, checking alignment, and ensuring the cooling system functions properly. Our factory provides a detailed maintenance schedule to follow.
- Q3: Can the machine handle both rigid and flexible PCBs?
A3: Yes, the PCB laser cutting machine is designed to cut a variety of materials, including both rigid and flexible PCBs, with precision and efficiency.
- Q4: What kind of training is provided with the machine?
A4: We offer comprehensive training programs at our factory or on-site, covering operation, maintenance, and safety procedures to ensure optimal use of the laser cutting machine.
- Q5: How is the machine powered?
A5: The machine is powered by an AC220 ±10% 50Hz power supply and requires a stable factory power environment for optimal performance.
- Q6: What is the maximum cutting thickness?
A6: The machine can cut up to 15mm depending on the laser power, making it suitable for various PCB applications.
- Q7: Is remote support available?
A7: Yes, we provide remote support to troubleshoot issues and offer guidance on machine operation and software updates from our factory experts.
- Q8: What is the warranty period?
A8: Our machines come with a one-year warranty covering parts and labor, and extended warranties are available upon request.
- Q9: Can the machine integrate with existing production lines?
A9: Absolutely, the control software is designed for easy integration with CAD/CAM systems and existing factory setups.
- Q10: How is software updated?
A10: Software updates are done via internet download or provided directly by our factory technicians during maintenance visits.
Product Hot Topics
- Customization in PCB Manufacturing
Customization is key in modern PCB manufacturing, with demand for varied designs that can adapt quickly to market trends. Our factory-grade PCB laser cutting machine enables rapid changes without the need for new tooling, offering immense flexibility and cost savings. As industries push towards more complex electronics, the ability to customize with precision becomes critical. This machine supports a broad range of PCB materials and intricacies, ensuring manufacturers can meet specialized customer demands and stay competitive. The machine's adaptability is a significant advantage for factories aiming to diversify their product offerings.
- Sustainability in Electronics Manufacturing
The shift towards sustainable manufacturing processes is reshaping factories globally. PCB laser cutting technology reduces waste and energy consumption compared to traditional methods, aligning with the growing focus on environmental responsibility. By minimizing mechanical waste and ensuring precise cuts, this machine helps factories reduce their ecological footprint. As sustainability becomes a deciding factor in consumer choices, implementing eco-friendly technology like PCB laser cutting machines is not only beneficial for the environment but also enhances brand reputation and marketability.
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